China manufacturer Screw Industrial AC Oil Free Used CHINAMFG Zr 75 Air Compressor air compressor portable

Product Description

        CHINAMFG is renowned for designing and manufacturing the most durable oil-free tooth compressors. The ZR/ZT rotary tooth compressor comes out of this strong tradition. Ideal for industries where high-quality oil-free air is key, the ZR/ZT offers the highest reliability and safety in combination with low energy costs.
       Oil-free air is used in all kinds of industries where air quality is paramount for the end product and production process. These applications include food and beverage processing, pharmaceutical manufacturing, chemical and petrochemical processing, fermentation, wastewater treatment, pneumatic conveying, non-woven textile manufacturing and many more.
       With the ZR/ZT, we provide an all-in-1 standard package incorporating the latest technology in a built-tolast design. To further optimize your ZR/ZT’s performance or to simply tailor it to your specific production environment, optional features are available.

ZR/ZT110-275(FF)
Model Hz FAD Power Noise Weight
I/s M³/min cfm kw hp db(A) Standard FF
kg  Ibs kg Ibs
ZR110-7.5 50 318.2 19.1 674 110 150 69 2709 5972 2954 6512
ZR110-8.6 50 286.1 17.2 606 110 150 69 2709 5972 2954 6512
ZR110-10 50 266.5 16 565 110 150 69 2709 5972 2954 6512
ZR132-7.5 50 365.6 21.9 775 132 150 69 2900 6393 3145 6933
ZR132-8.6 50 326.4 19.6 692 132 150 69 2900 6393 3145 6933
ZR132-10 50 314.2 18.9 666 132 150 69 2900 6393 3145 6933
ZR145-7.5 50 391.6 23.5 830 145 200 70 2895 6382 3145 6933
ZR145-8.6 50 361.7 21.7 766 145 200 70 2895 6382 3145 6933
ZR145-10 50 334.5 20.1 709 145 200 69 2895 6382 3145 6933
ZR145-13 50 304 18.2 644 145 200 73 2895 6382 3145 6933
ZR160-7.5 50 472.2 28.3 1001 160 200 69 3760 8289 4670 15715
ZR160-8.6 50 435 26.1 922 160 200 69 3760 8289 4670 15715
ZR160-10 50 402.6 24.2 853 160 200 69 3760 8289 4670 15715
ZR200-7.5 50 602.1 36.1 1276 200 250 67 3860 8510 5230 11530
ZR200-8.6 50 551.6 33.1 1169 200 250 67 3860 8510 5230 11530
ZR200-10 50 506.2 30.4 1073 200 250 69 3860 8510 5230 11530
ZR250-7.5 50 717.6 43.1 1521 250 300 67 4310 9502 5680 12522
ZR250-8.6 50 683.8 41 1449 250 300 67 4310 9502 5680 12522
ZR250-10 50 622.5 37.4 1319 250 300 67 4310 9502 5680 12522
ZR250-13³ 50 514.9 30.9 1091 250 300 70 4310 9502    
ZR275-7.5 50 774.1 46.4 1640 275 350 67 4640 15719 6571 13250
ZR275-8.6 50 716.7 43 1518 275 350 67 4640 15719 6571 13250
ZR275-10 50 683.5 41 1448 275 350 67 4640 15719 6571 13250
ZR275-13³ 50 561.8 33.7 1190 275 350 70 4640 15719    
ZT110-7.5 50 306.9 18.4 650 110 150 71 3654 8056 4146 9140
ZT110-8.6 50 286.2 17.2 606 110 150 71 3654 8056 4146 9140
ZT110-10 50 266.9 16 566 110 150 71 3654 8056 4146 9140
ZT132-7.5 50 363.1 21.8 769 132 150 72 3845 8477 4355 9601
ZT132-8.6 50 325.2 19.5 689 132 150 72 3845 8477 4355 9601
ZT132-10 50 313.3 18.8 664 132 150 72 3845 8477 4355 9601
ZT145-7.5 50 387.3 23.2 821 145 200 72 3840 8466 4350 9590
ZT145-8.6 50 358.4 21.5 759 145 200 72 3840 8466 4350 9590
ZT145-10 50 332.3 19.9 704 145 200 72 3840 8466 4350 9590
ZT160-7.5 50 465.5 27.9 986 160 200 77 5150 11354 5590 12324
ZT160-8.6 50 428.3 25.7 908 160 200 77 5150 11354 5590 12324
ZT160-10 50 396.3 23.8 840 160 200 78 5150 11354 5590 12324
ZT200-7.5 50 568.4 34.1 1204 200 250 78 5250 11574 6150 13558
ZT200-8.6 50 521.7 31.3 1105 200 250 78 5250 11574 6150 13558
ZT200-10 50 499.6 30 1059 200 250 78 5250 11574 6150 13558
ZT250-7.5 50 706.3 42.4 1497 250 300 77 5700 12566 6600 14450
ZT250-8.6 50 673.5 40.4 1427 250 300 78 5700 12566 6600 14550
ZT250-10 50 613.9 36.8 1301 250 300 78 5700 12566 6600 14550
ZT275-7.5 50 738.1 44.3 1564 275 350 77 6030 13294 7080 15609
ZT275-8.6 50 706.3 42.4 1497 275 350 78 6030 13294 7080 15609
ZT275-10 50 673.1 40.4 1426 275 350 78 6030 13294 7080 15609

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After-sales Service: Online Support
Warranty: 12 Months
Lubrication Style: Oil-free
Cooling System: Water Cooling
Power Source: AC Power
Cylinder Position: Horizontal
Customization:
Available

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air compressor

How Do Oil-Free Compressors Contribute to Clean Compressed Air?

Oil-free compressors play a crucial role in delivering clean compressed air for various applications. Their design and operation eliminate the risk of oil contamination, ensuring the quality and purity of the compressed air output. Here’s a detailed explanation of how oil-free compressors contribute to providing clean compressed air:

1. Elimination of Oil Contamination:

The primary advantage of oil-free compressors is that they eliminate the presence of oil in the compressed air stream. In traditional oil-lubricated compressors, lubricating oil is used to reduce friction, cool the compressor, and seal internal components. However, this oil can contaminate the compressed air, leading to potential issues in sensitive applications such as food and beverage production, pharmaceuticals, electronics manufacturing, and painting. Oil-free compressors eliminate the risk of oil carryover, ensuring that the compressed air remains free from oil contaminants.

2. Advanced Filtration Systems:

Oil-free compressors are equipped with advanced filtration systems to remove particulates, moisture, and other contaminants from the intake air. These filtration systems typically consist of pre-filters, coalescing filters, and activated carbon filters. Pre-filters remove larger particles, while coalescing filters capture smaller particles and coalesce water vapor into droplets. Activated carbon filters help eliminate odors and absorb any remaining oil vapors or hydrocarbons. These filtration stages work together to ensure that the compressed air is clean, dry, and free from contaminants.

3. Enhanced Air Quality:

By eliminating oil contamination and incorporating effective filtration systems, oil-free compressors contribute to enhanced air quality in compressed air systems. Clean compressed air is essential in applications where air purity is critical to product quality, process integrity, and the health and safety of personnel. For example, in the food and beverage industry, oil-free compressors help maintain the purity of compressed air used in food processing, packaging, and storage, preventing any potential product contamination. Similarly, in pharmaceutical manufacturing, oil-free compressors ensure that the compressed air meets the stringent air quality standards required for drug production.

4. Reduced Maintenance Requirements:

Oil-free compressors have lower maintenance requirements compared to oil-lubricated compressors. The absence of oil means there is no need for oil changes, oil filter replacements, or oil analysis. This not only reduces maintenance costs but also eliminates the risk of oil leaks or oil-related component failures. Furthermore, without oil in the system, there is no need for oil-water separation equipment, reducing the complexity and maintenance needs of the compressed air system. The simplified maintenance routine contributes to the overall cleanliness and reliability of the compressed air supply.

5. Compliance with Industry Standards:

Oil-free compressors are designed and built to comply with industry standards and regulations related to air quality and purity. These standards, such as ISO 8573, define specific limits for contaminants in compressed air, including oil content, particulate matter, and moisture. Oil-free compressors are engineered to meet or exceed these standards, ensuring that the compressed air generated is suitable for use in critical applications. Compliance with industry standards provides assurance to users that the compressed air is clean and meets the required specifications.

Oil-free compressors are highly valued in industries where clean compressed air is essential. Their ability to eliminate oil contamination, incorporate advanced filtration systems, deliver enhanced air quality, reduce maintenance requirements, and comply with industry standards makes them an ideal choice for applications that demand clean and reliable compressed air.

air compressor

Are There Any Specific Safety Considerations When Using Oil-Free Compressors?

Yes, there are specific safety considerations that should be taken into account when using oil-free compressors. Here’s a detailed explanation of the safety considerations associated with oil-free compressor operation:

1. Electrical Safety:

Oil-free compressors are powered by electricity, so electrical safety measures should be followed. It is important to ensure that the compressor is properly grounded and connected to a suitable power source. Electrical wiring and connections should be inspected regularly to identify any potential hazards such as frayed wires or loose connections. Adequate circuit protection, such as fuses or circuit breakers, should be in place to prevent overloads or short circuits. All electrical work should be performed by qualified personnel in compliance with applicable electrical codes and regulations.

2. Pressure Safety:

Compressed air generated by oil-free compressors can reach high pressures, and proper pressure safety measures should be in place. Pressure relief valves are essential components that protect the compressor and the entire compressed air system from overpressurization. These valves should be properly sized, regularly inspected, and tested to ensure they operate within the specified pressure limits. Pressure gauges should be installed to monitor and display the pressure levels accurately. It is important to avoid exceeding the maximum pressure rating of the compressor and to follow the manufacturer’s guidelines regarding pressure limitations.

3. System Ventilation:

Oil-free compressors generate heat during operation, and adequate ventilation is necessary to prevent overheating. Sufficient airflow around the compressor unit should be maintained to dissipate heat effectively. The compressor should be installed in a well-ventilated area, and any obstructions that could restrict airflow should be avoided. Inadequate ventilation can lead to increased operating temperatures, reduced compressor performance, and potential safety hazards. Manufacturers’ recommendations regarding ventilation requirements should be followed.

4. Preventing Injuries:

When working with oil-free compressors, certain precautions can help prevent injuries. It is important to wear appropriate personal protective equipment (PPE), such as safety glasses, hearing protection, and gloves, when operating or maintaining the compressor. Loose clothing, jewelry, or other items that could get caught in moving parts should be avoided. Compressed air should never be directed towards the body or other individuals, as it can cause serious injuries, such as cuts, bruises, or even pneumothorax. Proper training and clear instructions for safe operation should be provided to all personnel working with the compressor.

5. Maintenance and Inspection:

Regular maintenance and inspection of oil-free compressors are essential for safe operation. The compressor should be inspected for any signs of damage, leaks, or abnormal vibrations. Routine maintenance tasks, such as filter replacements, should be performed according to the manufacturer’s recommendations. Maintenance procedures should be carried out with the compressor turned off and isolated from the power source. Only authorized personnel with the necessary training and knowledge should perform maintenance tasks on the compressor to ensure proper safety protocols are followed.

6. Emergency Preparedness:

Being prepared for potential emergencies is crucial when using oil-free compressors. Emergency shutdown procedures should be established and clearly communicated to all personnel. Adequate fire suppression equipment, such as fire extinguishers, should be readily available and properly maintained. In the event of a compressor-related incident, personnel should be trained on emergency response protocols and evacuation procedures.

It is important to consult the manufacturer’s documentation and guidelines for specific safety considerations related to the oil-free compressor model being used. Additionally, adherence to relevant safety regulations and standards, as well as regular safety training and awareness programs, further contribute to maintaining a safe working environment when using oil-free compressors.

air compressor

How Do Oil-Free Air Compressors Compare to Oil-Lubricated Ones?

When comparing oil-free air compressors to oil-lubricated ones, several factors come into play, including performance, maintenance requirements, air quality, and application suitability. Here’s a detailed comparison between oil-free air compressors and oil-lubricated ones:

1. Oil Contamination:

Oil-lubricated compressors require oil for lubrication and cooling of internal components. However, there is a risk of oil carryover, where small amounts of oil can mix with the compressed air. This oil contamination can have adverse effects on downstream equipment, processes, and end products. In contrast, oil-free air compressors eliminate the risk of oil contamination as they operate without lubricating oil. This makes them suitable for applications that require clean and oil-free compressed air, such as in the food and beverage, pharmaceutical, and electronics industries.

2. Compressed Air Quality:

Oil-lubricated compressors may introduce oil aerosols, vapors, or particles into the compressed air stream. While filters and separators can help mitigate oil contamination, achieving completely oil-free compressed air may be challenging. In contrast, oil-free air compressors deliver clean and dry compressed air without any oil content. They are designed to meet strict air quality standards, such as ISO 8573-1 Class 0, ensuring the highest level of air purity. This makes them ideal for applications where air quality is critical, such as in pharmaceutical manufacturing, research laboratories, and electronics assembly.

3. Maintenance Requirements:

Oil-lubricated compressors require regular maintenance to ensure proper lubrication, filter replacement, and oil changes. The presence of oil also necessitates careful monitoring of oil levels and potential leaks. Maintenance tasks can be more involved and time-consuming compared to oil-free compressors. On the other hand, oil-free air compressors generally have lower maintenance requirements since they don’t require oil changes or oil-related maintenance. However, regular maintenance tasks such as filter replacements and general system checks are still necessary to maintain optimal performance and reliability.

4. Initial Cost and Energy Efficiency:

Oil-lubricated compressors typically have a lower initial cost compared to oil-free compressors. However, oil-free compressors can offer long-term cost savings due to reduced maintenance requirements and lower energy consumption. Oil-lubricated compressors use oil for lubrication, which adds to the energy consumption as the compressor needs to overcome the friction generated by the oil. In contrast, oil-free compressors eliminate the need for oil, resulting in higher energy efficiency and potential energy savings over the compressor’s lifespan.

5. Application Suitability:

The choice between oil-free and oil-lubricated compressors depends on the specific application requirements. Oil-lubricated compressors are often suitable for general industrial applications where compressed air quality is not critical, and oil carryover is acceptable. They are commonly used in manufacturing, construction, and automotive industries. On the other hand, oil-free compressors are essential for applications that demand clean and oil-free compressed air, such as in food processing, pharmaceutical production, electronics manufacturing, and critical research environments.

It’s important to consider the specific needs of the application, industry regulations, and the desired level of compressed air purity when choosing between oil-free and oil-lubricated compressors. Consulting with compressed air experts and considering factors such as air quality requirements, maintenance costs, and long-term energy efficiency can help determine the most suitable compressor type for a particular application.

China manufacturer Screw Industrial AC Oil Free Used CHINAMFG Zr 75 Air Compressor   air compressor portableChina manufacturer Screw Industrial AC Oil Free Used CHINAMFG Zr 75 Air Compressor   air compressor portable
editor by CX 2024-03-27

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