China Professional Customized Reciprocating Piston Oil-Less/Oil-Free Natural Gas Compressor High Pressure Air Compressor, Special Gas Compressors Such as Hydrogen/Nitrogen/Bog. lowes air compressor

Product Description

HangZhou United Compressor Manufacturing Co., Ltd. was established in 2002 and is a high-tech enterprise in ZheJiang Province. The company has complete production equipment testing methods, and relies on its technological advantages to introduce, absorb, and digest new technologies and processes from abroad. The products have covered all domestic demand industries and regions, and are exported to multiple countries such as Russia, Tajikistan, India, Pakistan, North Korea, etc. It is a qualified supplier and partner for many domestic and foreign enterprises.
    The company has a sales and service team that continuously provides customers with various energy-saving and modern compressor system products. In the past 10 years, the company has maintained rapid and stable development, providing products and services for industries such as natural gas, steel, petroleum, chemical, coal, mining, and metallurgy. We not only have mature products, but also have a capable after-sales service team, such as conducting pre-sales inspections of compressors, timely tracking during sales, and 24-hour after-sales repair and maintenance services.

Product Application
Mainly used for pressurized transmission of natural gas into the pipeline network (Natural pipeline gas extraction and combustible gas recovery tank filling)
It can also be used for stirring in the pharmaceutical and brewing industries, pressurized gas transportation in the chemical industry, blow molding bottle making in the food industry, and dust removal of parts in the machine manufacturing industry.
Product Features
1. This series of compressors is an advanced piston compressor unit produced and manufactured using the product technology of Mannes Mandermarg Company in Germany.
2. The product has the characteristics of low noise, low vibration, compact structure, smooth operation, safety and reliability, and high automation level. It can also be configured with a data-driven remote display and control system according to customer requirements.
3. Equipped with alarm and shutdown functions for low oil pressure, low water pressure, high temperature, low inlet pressure, and high exhaust pressure of the compressor, making the operation of the compressor more reliable.
Structure Introduction
The unit consists of a compressor host, electric motor, coupling, flywheel, pipeline system, cooling system, electrical equipment, and auxiliary equipment.

Reference Technical parameters and specifications

NO. MODEL Compressed medium Flow rate
Nm³/h
Inlet pressure
MPa
Outlet pressure
MPa
Rotating speed
r/min
Motor power
KW
Cooling mode Overall dimension
mm
Weight
Kg
1 DW-14/(0-0.2)-25 Raw gas 800 0-0.02 2.5 740 160 Water cooled 4800*3200*1915 ~10000
2 VW-8/18 Vinylidene fluoride gas 418 Atmospheric pressure 1.8 980 75 Water cooled 3700*2000*1700 ~4500
3 VWD-3.2/(0-0.2)-40 Biogas 230 0-0.2 4.0 740 45 Water cooled 6000*2500*2650 ~8000
4 VW-9/6 Ethyl chloride gas 470 Atmospheric pressure 0.6 980 55 Water cooled 2800*1720*1700 ~3500
5 DWF-12.4/(9-12)-14 Carbon dioxide 6400 0.9-1.2 1.4 740 185 Air cooled 6000*2700*2200 ~10000
6 VWF-2.86/5-16 Nitrogen gas 895 0.5 1.6 740 55 Air cooled 3200*2200*1750 ~3500
7 DW-2.4/(18-25)-50 Raw gas 2900 1.8-2.5 5.0 980 160 Water cooled 4300*3000*1540 ~4500
8 VW-5.6/(0-6)-6 Isobutylene gas 1650 0-0.6 0.6 740 45 Water cooled 2900X1900X1600 ~3500
9 VW-3.8/3.5 Mixed gas 200 Atmospheric pressure 0.35 980 18.5 Water cooled 2200*1945*1600 ~2000
10 ZW-1.7/3.5 Vinyl chloride gas  100 Atmospheric pressure 0.35 740 15 Water cooled 2700X1600X2068 ~2000
11 ZWF-0.96/5 Hydrogen chloride gas 55 Atmospheric pressure 0.5 740 11 Air cooled 2000*1500*2000 ~1000
12 VW-0.85/(0-14)-40  Refrigerant gas 300 0-1.4 4.0 740 55 Water cooled 4500*2300*1780 ~5500
13 DW-3.78/(8-13)-(16-24) Ammonia gas 2700 0.8-1.3 1.6-2.4 740 75 Water cooled 3200*2000*1700 ~3500

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Warranty: 12 Months
Lubrication Style: Customized
Cooling System: Air/Water /Mixed Cooling
Cylinder Arrangement: Balanced Opposed Arrangement
Cylinder Position: Customized
Structure Type: Open Type
Customization:
Available

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air compressor

Can Oil-Free Air Compressors Be Used for Breathing Air Applications?

Yes, oil-free air compressors can be used for breathing air applications, but it is crucial to ensure that the compressor and the associated equipment meet the required standards and regulations for breathing air quality and safety. Here’s a detailed explanation of using oil-free air compressors for breathing air applications:

1. Compressor Design and Certification:

When considering the use of oil-free air compressors for breathing air applications, it is essential to select compressors that are specifically designed and certified for such purposes. Dedicated oil-free compressors designed for breathing air applications typically incorporate additional features and safeguards to ensure the production of clean and safe compressed air. These compressors undergo rigorous testing and certification processes to meet the stringent standards and regulations for breathing air quality.

2. Air Treatment and Filtration:

In breathing air applications, the compressed air must undergo thorough treatment and filtration to remove contaminants and ensure its safety for breathing. Oil-free compressors are typically equipped with advanced filtration systems, including pre-filters, coalescing filters, activated carbon filters, and sometimes additional stages such as sterile filters or high-efficiency particulate air (HEPA) filters. These filtration stages work together to eliminate particulates, moisture, odors, oil vapors, and other potential contaminants from the compressed air, ensuring its suitability for breathing air applications.

3. Compliance with Breathing Air Standards:

Oil-free compressors used for breathing air applications must comply with specific standards and regulations that define the acceptable limits for contaminants in breathing air. International standards such as ISO 8573 and national regulations, such as the Occupational Safety and Health Administration (OSHA) standards in the United States, set guidelines for breathing air quality and specify the maximum allowable levels of contaminants, including oil content, particulate matter, and moisture. Compressors used for breathing air applications should meet or exceed these standards to ensure the safety and health of individuals who rely on the compressed air for breathing.

4. Regular Maintenance and Monitoring:

To ensure the ongoing safety and quality of the breathing air produced by oil-free compressors, regular maintenance and monitoring are essential. This includes routine inspections, filter replacements, and adherence to recommended maintenance schedules. Regular monitoring of air quality parameters, such as oil content, oxygen levels, and microbiological contamination, can help identify any potential issues and ensure that the compressor continues to produce clean and safe breathing air.

It’s important to note that not all oil-free compressors are suitable for breathing air applications. It is necessary to select compressors specifically designed and certified for this purpose, ensuring they meet the required standards and regulations. Additionally, the entire breathing air system, including air storage cylinders, distribution lines, and breathing apparatus, must also meet the necessary safety standards and undergo regular inspections and maintenance.

By following these guidelines and using appropriately designed and certified oil-free compressors, it is possible to generate clean and safe breathing air for various applications, such as medical facilities, diving operations, firefighting, and respiratory protection in industrial settings.

air compressor

What Is the Impact of Oil-Free Technology on Compressed Air Quality?

The use of oil-free technology in compressed air systems has a significant impact on ensuring high-quality compressed air. Here’s a detailed explanation of the impact of oil-free technology on compressed air quality:

1. Elimination of Oil Contamination:

Oil-free technology ensures that the compressed air produced is free from oil contamination. Traditional compressors that use oil lubrication can introduce oil particles, aerosols, and vapors into the compressed air stream. These oil contaminants can have detrimental effects on downstream equipment, processes, and products. By eliminating oil from the compression process, oil-free technology helps maintain the purity and cleanliness of the compressed air, ensuring that it meets the required air quality standards.

2. Avoidance of Oil-Related Issues:

Oil contamination in compressed air systems can lead to various issues. Oil can cause damage to pneumatic equipment, valves, and seals, resulting in reduced efficiency and increased maintenance costs. It can also lead to product contamination in industries such as food and beverage, pharmaceuticals, and electronics manufacturing. Oil-free technology eliminates the risks associated with oil-related issues, ensuring that the compressed air remains clean, dry, and suitable for sensitive applications.

3. Enhanced Air Purity:

Oil-free compressors are designed with advanced filtration systems to further enhance air purity. These filtration systems typically include pre-filters, coalescing filters, and activated carbon filters. Pre-filters remove larger particles, coalescing filters capture smaller particles and coalesce water vapor, and activated carbon filters absorb odors and remaining oil vapors. By incorporating such filtration stages, oil-free technology ensures that the compressed air is free from particulate matter, moisture, odors, and residual oil content, resulting in higher air purity levels.

4. Compliance with Air Quality Standards:

Oil-free technology helps compressed air systems comply with air quality standards and regulations. Standards such as ISO 8573 specify acceptable limits for contaminants in compressed air, including oil content, particulate matter, and moisture. Oil-free compressors, with their ability to produce clean and oil-free compressed air, facilitate compliance with these standards. This is particularly crucial in industries where air quality is critical, such as healthcare, pharmaceuticals, electronics, and food processing.

5. Protection of Sensitive Applications:

Many applications require clean and uncontaminated compressed air to ensure optimal performance and product integrity. Oil-free technology provides the necessary assurance of air quality for these sensitive applications. Industries such as medical devices, laboratory testing, spray painting, and semiconductor manufacturing rely on oil-free compressed air to prevent contamination, maintain precise operation, and achieve consistent results. The use of oil-free technology safeguards the reliability and integrity of these applications.

6. Reduced Maintenance and Downtime:

Oil-free compressors generally require less maintenance compared to oil-lubricated compressors. The absence of oil eliminates the need for oil changes, oil filters, and associated maintenance tasks. This results in reduced maintenance costs, less downtime, and increased productivity. Additionally, the risk of oil-related failures and breakdowns is minimized, leading to improved overall system reliability and uptime.

In summary, oil-free technology has a significant positive impact on compressed air quality. It eliminates oil contamination, avoids oil-related issues, enhances air purity, facilitates compliance with air quality standards, protects sensitive applications, and reduces maintenance and downtime. These benefits make oil-free technology a preferred choice in industries where clean and high-quality compressed air is essential.

air compressor

What Is an Oil-Free Air Compressor?

An oil-free air compressor, also known as an oilless air compressor, is a type of air compressor that operates without the use of lubricating oil in the compression chamber. Unlike traditional air compressors that rely on oil for lubrication and sealing, oil-free compressors employ alternative methods to achieve compression and deliver clean, oil-free compressed air. Here’s a detailed explanation of how oil-free air compressors work and their key characteristics:

Working Principle:

Oil-free air compressors utilize various techniques to compress air without the need for oil. The most common methods include:

  • Dry Compression: In this method, the compression chamber doesn’t have any oil present. Special materials, coatings, and surface treatments are used to reduce friction and wear between the moving parts, allowing for efficient compression without oil lubrication.
  • Water or Air Cooling: Oil-free compressors often employ advanced cooling mechanisms, such as water or air cooling, to dissipate the heat generated during compression. This helps to maintain the operating temperature within acceptable limits and ensures the longevity of the compressor.
  • Piston Rings and Seals: Instead of relying on oil for lubrication and sealing, oil-free compressors use specialized piston rings, seals, or other forms of dry frictionless technology. These components provide the necessary sealing and reduce internal friction, allowing for efficient compression without the need for oil.

Characteristics of Oil-Free Air Compressors:

1. Clean and Oil-Free Air: The primary advantage of oil-free air compressors is that they deliver air that is free from oil contamination. This makes them suitable for applications where oil contamination can be detrimental, such as in the medical, pharmaceutical, food and beverage, electronics, and automotive industries.

2. Low Maintenance: Oil-free compressors typically require less maintenance compared to oil-lubricated compressors. Since there is no oil to change or monitor, maintenance tasks related to oil filtration, oil changes, and oil disposal are eliminated. This can result in cost savings and reduced downtime.

3. Compact and Lightweight: Oil-free compressors are often designed to be compact and lightweight, making them portable and easy to transport. This makes them suitable for applications where mobility is required, such as construction sites, workshops, and on-site maintenance tasks.

4. No Oil Contamination Risk: With oil-free compressors, there is no risk of oil contaminating the compressed air system. This eliminates the need for additional filtration or separation equipment to remove oil from the compressed air, simplifying the overall system design.

5. Lower Initial Cost: In general, oil-free compressors tend to have a lower initial cost compared to oil-lubricated compressors. This can be advantageous for applications with budget constraints or when the specific requirements of the application align with the capabilities of oil-free compressors.

It’s important to note that oil-free air compressors may have certain limitations compared to oil-lubricated compressors. They may have lower maximum operating pressures and higher operating temperatures. Additionally, the absence of oil lubrication may result in slightly reduced efficiency and increased wear on certain components over time.

By understanding the working principle and characteristics of oil-free air compressors, users can determine whether this type of compressor is suitable for their specific application and requirements.

China Professional Customized Reciprocating Piston Oil-Less/Oil-Free Natural Gas Compressor High Pressure Air Compressor, Special Gas Compressors Such as Hydrogen/Nitrogen/Bog.   lowes air compressorChina Professional Customized Reciprocating Piston Oil-Less/Oil-Free Natural Gas Compressor High Pressure Air Compressor, Special Gas Compressors Such as Hydrogen/Nitrogen/Bog.   lowes air compressor
editor by CX 2024-04-04

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