China Professional High Reliability Low Noise AC Power Cost Saving Single Oil Free Water Lubricated Rotary Screw Type Air Compressor air compressor for car

Product Description

High Quality Pm VSD 7.5-37 Kw Oilless Direct Driven Silent Rotary Screw Air Compressor for Industrial (ISO&CE)

 

 

Product Name: Fixed speed screw air compressor 
Model number: TKL-37F
Maximum Pressure:13bar
Working Pressure: 7-13bar (102 – 174psi) 
Air Delivery/capacity: 0.86-111 m3/min 
Motor Power: 7.5kw-630kw 
Noise Level: 70 dBA
Type of Driving: Direct Driven 
Type of Cooling: Air Cooling/Water Cooling 
 

Features:

  1) High reliability
 • large air end and low speed design
 •SKF bearings whose service life for more than 50,, China

 

Q3: Warranty terms of your machine?
A3: One year for whole machine 2 year for air end ,  and technical support according to your needs.

 

Q4: Will you provide some spare parts of the machines?
A4: Yes, of course.we have our own spare parts companys 

 

Q5: What about product package?
A5: We pack our products strictly with standard seaworthy case.

 

Q6: What about the voltage of products?
A6: voltage  can be customized according to your equirement.

 

Q7: Which payment term can you accept?
A7: TT or LC 

 

Q8: How long will you take to arrange production?
A8: 380V 50HZ we can delivery the goods within 7-15 days. Other electricity or other color we will delivery within 15-20 days.

 

Q9: Can you accept OEM orders?
A9: Yes, with professional design team, OEM orders are highly welcome.

 

Q10: Which trade term can you accept?
A10: Available trade terms: FOB, CIF, CFR, EXW, CPT, etc.
 

7. Our Service

 7.1  After-sale Service

• Any questions or requests before, during or after sales, we would like to help you any time and will find you the best solution in 24 hours.

• Warranty: One year for the whole machine 2 year for air end , and spare parts will be provided with best price.

• Over board engineer service is available.

 

7.2  Special Customized Service

  1) Full OEM

• Quantity: at least 5 pcs

• In this plan, we will do all the changes (Color, name plate and logo) as your need, and will not charge extra fee.

  2) Half OEM

• Quantity: no limit

• Under this program, we can make the necessary alteration (name plate and logo) but we will charge some extra fee for the name plate, as the name plate factory has the MOQ.

 3) Logo OEM

  • Quantity: no limit

• Only the logo will be changed to yours, and no extra fee will be charged.

 

7.3  Overseas Engineer Service

• We are available to send our engineer for aboard service. Only need you to arrange the accommodation, transportation and translator. Extra cost for each will be discussed based on local price level.

8. Contact:

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After-sales Service: Online Techinal Support
Warranty: 12-24 Month
Lubrication Style: Lubricated
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Vertical
Customization:
Available

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air compressor

What Is the Role of Air Dryers in Oil-Free Air Compressor Systems?

Air dryers play a crucial role in oil-free air compressor systems by removing moisture from the compressed air, ensuring dry and moisture-free output. Here’s a detailed explanation of the role of air dryers in oil-free air compressor systems:

1. Moisture Removal:

One of the primary functions of air dryers in oil-free air compressor systems is to remove moisture from the compressed air. During the compression process, atmospheric air is compressed, leading to an increase in temperature. As the compressed air cools down, the water vapor present in the air can condense, resulting in the formation of liquid water. Moisture in the compressed air can cause a range of issues, including corrosion, damage to pneumatic equipment, reduced efficiency in downstream processes, and contamination of products or processes. Air dryers effectively remove this moisture, ensuring that the compressed air remains dry and free from water vapor.

2. Condensation Prevention:

Air dryers also help prevent condensation from occurring within the compressed air system. By removing moisture from the compressed air, air dryers minimize the chances of condensation forming in the compressed air lines, storage tanks, and downstream equipment. Condensation can lead to the accumulation of water, which can cause blockages, corrosion, and other operational issues. Air dryers help maintain the integrity and reliability of the compressed air system by preventing condensation-related problems.

3. Protection of Equipment:

Moisture in the compressed air can be detrimental to pneumatic equipment and tools. Air dryers help protect this equipment by ensuring that the air supplied is dry and free from moisture. Dry air prevents corrosion of internal components, extends the lifespan of pneumatic tools, and helps maintain their optimal performance. By removing moisture, air dryers contribute to the overall reliability and efficiency of the oil-free air compressor system.

4. Purification of Compressed Air:

Air dryers also aid in the purification of compressed air by removing impurities and contaminants, including water vapor, oil droplets, and solid particles. While the primary purpose of air dryers is to remove moisture, they often incorporate additional filtration stages, such as coalescing filters or desiccant beds, to capture and remove other impurities. These filtration stages work in conjunction with the drying process to deliver clean, dry, and purified compressed air that meets the required air quality standards.

5. Optimal Performance:

Properly dried and moisture-free compressed air ensures optimal performance in various applications. In industries such as food and beverage, pharmaceuticals, electronics manufacturing, and painting, where air quality is critical, the use of air dryers is essential to meet specific air purity requirements. Dry compressed air enhances the efficiency and reliability of pneumatic systems, reducing the risk of malfunctions, downtime, and product contamination.

It’s important to note that different types of air dryers are available for oil-free air compressor systems, including refrigerated dryers, desiccant dryers, and membrane dryers. Each type has its own operating principles and suitability for different applications. The selection of the appropriate air dryer depends on factors such as the required level of dryness, the volume of compressed air, operating conditions, and specific industry requirements.

By incorporating air dryers into oil-free air compressor systems, operators can achieve and maintain dry, moisture-free compressed air, ensuring the reliability, efficiency, and integrity of downstream processes and equipment.

air compressor

Are There Any Specific Safety Considerations When Using Oil-Free Compressors?

Yes, there are specific safety considerations that should be taken into account when using oil-free compressors. Here’s a detailed explanation of the safety considerations associated with oil-free compressor operation:

1. Electrical Safety:

Oil-free compressors are powered by electricity, so electrical safety measures should be followed. It is important to ensure that the compressor is properly grounded and connected to a suitable power source. Electrical wiring and connections should be inspected regularly to identify any potential hazards such as frayed wires or loose connections. Adequate circuit protection, such as fuses or circuit breakers, should be in place to prevent overloads or short circuits. All electrical work should be performed by qualified personnel in compliance with applicable electrical codes and regulations.

2. Pressure Safety:

Compressed air generated by oil-free compressors can reach high pressures, and proper pressure safety measures should be in place. Pressure relief valves are essential components that protect the compressor and the entire compressed air system from overpressurization. These valves should be properly sized, regularly inspected, and tested to ensure they operate within the specified pressure limits. Pressure gauges should be installed to monitor and display the pressure levels accurately. It is important to avoid exceeding the maximum pressure rating of the compressor and to follow the manufacturer’s guidelines regarding pressure limitations.

3. System Ventilation:

Oil-free compressors generate heat during operation, and adequate ventilation is necessary to prevent overheating. Sufficient airflow around the compressor unit should be maintained to dissipate heat effectively. The compressor should be installed in a well-ventilated area, and any obstructions that could restrict airflow should be avoided. Inadequate ventilation can lead to increased operating temperatures, reduced compressor performance, and potential safety hazards. Manufacturers’ recommendations regarding ventilation requirements should be followed.

4. Preventing Injuries:

When working with oil-free compressors, certain precautions can help prevent injuries. It is important to wear appropriate personal protective equipment (PPE), such as safety glasses, hearing protection, and gloves, when operating or maintaining the compressor. Loose clothing, jewelry, or other items that could get caught in moving parts should be avoided. Compressed air should never be directed towards the body or other individuals, as it can cause serious injuries, such as cuts, bruises, or even pneumothorax. Proper training and clear instructions for safe operation should be provided to all personnel working with the compressor.

5. Maintenance and Inspection:

Regular maintenance and inspection of oil-free compressors are essential for safe operation. The compressor should be inspected for any signs of damage, leaks, or abnormal vibrations. Routine maintenance tasks, such as filter replacements, should be performed according to the manufacturer’s recommendations. Maintenance procedures should be carried out with the compressor turned off and isolated from the power source. Only authorized personnel with the necessary training and knowledge should perform maintenance tasks on the compressor to ensure proper safety protocols are followed.

6. Emergency Preparedness:

Being prepared for potential emergencies is crucial when using oil-free compressors. Emergency shutdown procedures should be established and clearly communicated to all personnel. Adequate fire suppression equipment, such as fire extinguishers, should be readily available and properly maintained. In the event of a compressor-related incident, personnel should be trained on emergency response protocols and evacuation procedures.

It is important to consult the manufacturer’s documentation and guidelines for specific safety considerations related to the oil-free compressor model being used. Additionally, adherence to relevant safety regulations and standards, as well as regular safety training and awareness programs, further contribute to maintaining a safe working environment when using oil-free compressors.

air compressor

How Does an Oil-Free Air Compressor Work?

An oil-free air compressor, also known as an oilless air compressor, operates using alternative methods to achieve compression without the need for lubricating oil. These compressors employ various techniques to deliver clean, oil-free compressed air. Here’s a detailed explanation of how an oil-free air compressor works:

1. Dry Compression:

In oil-free air compressors, the compression chamber is designed to operate without any oil present. The compression process starts with the intake stroke, where ambient air is drawn into the compressor through an inlet valve. The air is then compressed in the compression chamber without any oil lubrication.

2. Friction Reduction:

Since there is no oil in the compression chamber, special measures are taken to reduce friction and wear between the moving parts. These measures include the use of specialized materials, coatings, and surface treatments on the compressor components. These friction-reducing techniques minimize the need for lubrication and allow for efficient compression.

3. Piston Rings and Seals:

Oil-free compressors utilize advanced piston rings and seals to provide effective sealing without the need for oil lubrication. These rings and seals are designed to reduce internal leakage and ensure efficient compression. They help maintain the compression efficiency by minimizing air leakage during the compression process.

4. Cooling Mechanisms:

Oil-free air compressors often incorporate cooling mechanisms to dissipate the heat generated during compression. This helps prevent overheating and ensures the compressor operates within acceptable temperature limits. Common cooling methods include water cooling and air cooling. Water-cooled compressors use a water jacket or a separate cooling circuit to remove heat, while air-cooled compressors rely on fans and heat sinks to cool the compressor.

5. Filtration:

Oil-free compressors typically incorporate effective air filtration systems to remove contaminants, such as dust, particles, and moisture, from the intake air. These filtration systems ensure that the compressed air produced is clean and free from impurities. Depending on the application, additional filtration equipment, such as coalescing filters or activated carbon filters, may be employed to achieve specific air quality requirements.

6. Control and Safety Systems:

Oil-free air compressors are equipped with control and safety systems to monitor and regulate the compressor’s operation. These systems can include pressure switches, temperature sensors, safety valves, and control panels. They help maintain optimal operating conditions, protect the compressor from excessive pressures or temperatures, and provide safety features to prevent damage or accidents.

By employing these techniques and components, oil-free air compressors achieve compression without the need for lubricating oil. This results in clean, oil-free compressed air that is suitable for applications where oil contamination could be problematic, such as in industries like food processing, pharmaceuticals, electronics, and painting.

It’s important to note that the specific design and operation of oil-free air compressors may vary depending on the manufacturer and model. Therefore, it’s recommended to consult the manufacturer’s documentation and guidelines for detailed information on how a particular oil-free compressor works.

China Professional High Reliability Low Noise AC Power Cost Saving Single Oil Free Water Lubricated Rotary Screw Type Air Compressor   air compressor for carChina Professional High Reliability Low Noise AC Power Cost Saving Single Oil Free Water Lubricated Rotary Screw Type Air Compressor   air compressor for car
editor by CX 2024-02-27

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