China wholesaler Medical Hospital Psa Oxygen Cylinder Filling Station 2.2kw 240 L/Min Oil Free Scroll Air Compressor with Good quality

Product Description

Product Description

 China Manufacture Hot Sales Oil Free Scroll Air Compressor

Advantages1.   Large displacement: Displacement 10% higher than ordinary piston compressor.
2.   Energy-saving: Compared with a piston air compressor, this series of models for the new national standard 2 energy efficiency products, excellent energy saving.
3.   Easy to operate: 24 hours unattended all day work, freeload automatically start, full load automatically shut down.
4.   Strong stability: Under long time working, displacement and pressure stable, no crash phenomenon, low failure rate.
5.   Remote monitor: Computer remote monitoring data, normal operation data, and fault alarm, unattended
6.   Compressed gas 100% purity oil free gas
7.   Oil-Free Scroll Air End: 
No vibration and low noise interpret perfectly the genuine made in Germany. Big rotor, low speed of rotation and direct connection. 
8.   Motor: First-class motors are adopted, with the level of protection being IP54 and insulation level being F.
9.   Easy to operate: It is of beautiful appearance, stable performance, and economy.
10. Strong stability: Under long time working, displacement and pressure stable, no crash phenomenon, low failure rate.

A scroll compressor (also called the spiral compressor, scroll pump, and scroll vacuum pump) is a device for compressing air or refrigerant. It is used in air conditioning equipment, as an automobile supercharger (where it is known as a scroll-type supercharger) and as a vacuum pump.  Much residential central heat pump and air conditioning systems and a few automotive air conditioning systems employ a scroll compressor instead of the more traditional rotary, reciprocating, and wobble-plate compressors.

Detailed Images

Welcome your inquiry for more special process gas compressor to KEEPWIN: 

The type and parameters of the scroll profile determine the working process of the oil-free scroll air compressor. The design of the scroll profile is the core and key of the performance of the scroll air compressor. Based on differential geometry theory, calculates and deduces the mathematical model of the compression process of the scroll air compressor, makes mechanical analysis with the finite element method and simulates the whole balance system with dynamic simulation. High precision numerical control processing and testing technology transforms the theory into safe and reliable industrial products, providing users with stable equipment and excellent compressed air.

Product features

1) Silent mute and energy saving

The suction and exhaust are stable and keep high frequency so that the airflow pulsation is very small. The centrifugal fan for centrifugal air is used and the air duct is optimized to reduce the operation noise. The specific power is far lower than the traditional compressor, saving energy and environmental protection.

2) Clean and oil-free

During the operation of the equipment, there is no need to add lubricating oil, and the gas produced does not contain any oil, and at the same time, the occurrence of overheating life reduction caused by emulsification of oil compressor at low temperature is avoided.

3) Easy maintenance and low cost

The equipment has few parts, small volume, lightweight, no wearing parts, long service life, and very simple maintenance. Compared with the compressor with oil, there is no need to add lubricating oil, no oil mist filter, and the replacement cycle of main pipeline filter and the post-treatment filter element is greatly extended, which reduces the cost of pipeline cleaning and equipment maintenance, and there is no drainage treatment cost of oily wastewater.


Working principle

The moving disk rotates according to the sequence of figure 1-2-3-4-5. The moving and static disks mesh to form a number of crescent-shaped closed compression chambers. The gas is gradually compressed by the crescent-shaped compression chamber and then discharged from the exhaust port in the center of the static disk.

Technical Parameters

Product Name 2.2-5.5kW Silent Oil Free Scroll Air Compressor
Model KXW-0.24/8-M KXW-0.24/8-B KXW-0.40/8-M KXW-0.40/8-B KXW-0.60/8-M KXW-0.60/8-B
Capacity 240 L/min 240 L/min 400 L/min 400 L/min 600 L/min 600 L/min
Discharge pressure   0.5-0.8 MPa 0.5-0.8MPa 0.5-0.8MPa 0.5-0.8MPa 0.5-0.8MPa 0.5-0.8MPa
Power   2.2KW 2.2KW 3.7KW 3.7KW 5.5KW 5.5KW
Speed    3200r/min 3200r/min 3200r/min 3200r/min 3200r/min 3200r/min
Voltage    220V/50Hz 220V/50Hz 380V/50Hz 380V/50Hz 380V/50Hz 380V/50Hz
Noise   59±3 dB (A) 49±3 dB (A) 60±3 dB (A) 50±3 dB (A) 61±3 dB (A) 51±3 dB (A)
Cooling method Air cooling Air cooling Air cooling Air cooling Air cooling Air cooling
Controll method Automatic control Automatic control Automatic control Automatic control Automatic control Automatic control
Weight    110kg 120kg 120kg 210kg 160kg 250kg
This series of products has obtained ISO 8573-1 Class 0 oil-free certification, with few parts, small volume, light weight, small vibration, low noise, no wearing parts, long service life, recognized as silent and maintenance free products, providing clean compressed air for users.It has its own sound insulation cover, which is suitable for occasions with small displacement and strict noise requirements.

Technical Parameters for Oil-Free Scroll Air Compressor air end

Product Name Oil-free Scroll Air End
Model KXW-0.4/10-JT KXW-0.6/10-JT KXW-0.4/10-JT KXW-0.6/10-JT
Capacity    400L/min 600L/min 400L/min 600L/min
Discharge pressure MPa 1 1 1 1
Power   3.7 5.5 3.7 5.5
Speed   3200 2800 3200 2800
Voltage  V/Hz 380/50 380/50 380/50 380/50
Noise  dB (A) 62±3 63±3 62±3 63±3
Discharge temperature  ºC ≤ambient temp+15 ≤ambient temp+15 ≤ambient temp+15 ≤ambient temp+15
Cooling method Whole air cooling Whole air cooling Whole air cooling Whole air cooling
Connect interface size Rc1/2 Rc3/4 Rc1/2 Rc3/4
Weight  kg 21 29 21 29

Technical Parameters for Oil-Free Water Lubricated Screw Compressor

 Oil-Free Water Lubricated Screw Compressor
 Model No. Motor Power (kW) Lubricant Water (L) Air delivery (m3/min) Pressure
(bar)
Connector dia Sound(dB) Weight(kg) L*W*H(mm)
KPW-7.5F 7.5 12 1.1 7 3/4″ 55 500 1300×800×1300
1 8
0.85 10
0.7 12.5
KPW-11F 11 20 1.8 7 1″ 56 540 1300×800×1300
1.65 8
1.5 10
1.3 12.5
KPW-15F 15 26 2.4 7 1″ 57 650 1600×910×1350
2.2 8
2.1 10
1.8 12.5
KPW-18.5F 18.5 34 3.1 7 1″ 58 840 1600×910×1350
2.9 8
2.7 10
2.3 12.5
KPW-22F 22 41 3.8 7 1″ 58 870 1600×910×1350
3.6 8
3.2 10
2.5 12.5
KPW-30F 30 55 5.3 7 11/4″ 60 980 1950×1050×1432
5 8
4.3 10
3.6 12.5
KPW-37W 37 70 6.6 7 11/4″ 60 1000 1950×1050×1432
6.2 8
5.7 10
4.6 12.5
KPW-45W 45 87 8 7 11/2″ 63 1060 2150×1300×1590
7.7 8
6.9 10
6 12.5
KPW-55W 55 100 10.5 7 2″ 65 1250 2150×1300×1590
9.8 8
8.7 10
7.3 12.5
KPW-75W 75 100 13.6 7 2″ 67 1480 2150×1300×1590
13 8
11.6 10
KPW-90W 90 250 16.2 7 DN50 71 2030 2550×1400×1605
15.5 8
14 10
KPW-110W 110 270 20.8 7 DN65 72 2450 2550×1400×1605
19.5 8
16.5 10
KPW-132W 132 320 24 7 DN65 73 2850 2550×1400×1605
23 8
20 10
KPW-160W 160 360 27.8 7 DN65 75 3750 3300×2200×2000
26.5 8
23.5 10
KPW-200W 200 430 34.5 7 DN80 77 4100 3300×2200×2000
33 8
28 10
KPW-250W 250 540 43 7 DN100 78 4750 3300×2200×2000
40 8
37 10
KPW-280W 280 560 51 7 DN125 78   4000×2000×2100
50 8
45 10
KPW-315W 315 616 56 7 DN125 80   4600×2300×2400
55 8
49 10
KPW-355W 355 704 64 7 DN150 83   4600×2300×2400
62 8
54 10
KPW-400W 400 803 73 7 DN150 85   5000×2350×2399
70 8
61 10
KPW-450W 450 891 81 7 DN175 85   5500×2590×2800
79 8
70 10
KPW-500W 500 979 89 7 DN200 85   5500×2590×2800
87 8
77 10

Inquiry to us!
Note:for the other customizing process water chiller & gas compressor, please kindly send below information to our factory to calculate the producing cost for your item.
Clients’ inquiries should contain related parameters 
A. The gas compression medium 
B. Gas composition? or the gas purity?
C. The gas flow rate: _____Nm3/hr
D. Inlet pressure: _____ Bar (gauge pressure or absolute pressure)
E. Discharge pressure: _____ Bar (gauge pressure or absolute pressure)
F. Inlet temperature
G.Discharge temperature
H. Cooling water temperature as well as other technical requirement.

We view client satisfaction as the witness of our products utility and application in all environments. In line with it, we have developed a general framework for comprehending new developments in the compressor industry.
Welcome to join us !
We Consider Our Customers as Our Friends and Families, and We do Believe in the CHINAMFG Situation for Building up Long-Term Relationship. 
• Innovation
    Provide innovative, stable products and services.
• Quality
    Deliver consistently superior performance and pursue every possible improvement. 
• Agility
    Identify emerging trends and act quickly to acquire new opportunities.
• Customer Satisfaction
    Anticipate customer needs and exceed their expectations.
• Warranty
Within 12 months since the customer used,or 18 months since shipped from factory, no matter which expires, we ensure that no defects for material and manufacturing.
• OEM & ODM
According to the customer’s requirements to customize OEM or ODM products. And in order to let our customer to receive the whole good quality products, we packed all of the goods by polywood case free for them. 
• Contact Information
 Tel: -139-1068-4359

KEEPWIN TECHNOLOGY ZheJiang CO., LTD is a high-tech joint-stock enterprise which specializes in the development and designing, manufacturing and installation, mating remolding, and sales service of compressors as well as the corresponding pre-and post-position purifying equipment. CHINAMFG offers you a various range of gas compressors like normal standard screw compressor, piston compressor, diaphragm compressor, CNG compressor, CO2 compressor, Hydrogen compressor, Nitrogen booster compressor, etc. for your process handling needs. These products are developed with the highest level of professionalism and innovation. The premium-grade raw material and advanced technology is utilized in the production process, which assists us in giving required shape, design, and finish to the finished products. The products are then sent to the Quality Control Department for stringent quality tests on various parameters.
Keepwin Gas Solution Engineer can customize any special gas Reciprocating Piston Compressor & high pure gas flammable gas oil-free Diaphragm Compressor, and Industry using Screw Air Compressor & Portable Piston Air Compressor.
 
The compressed medium may also include flammable and explosive gas, such as Natural Gas, Coal Gas, coking gas, oxygen gas, Hydrogen gas, as well as special gas which are toxic gas and corrosive gas, radioactive gas. CHINAMFG has taken a series of technical measures in aspects such as structure material, explosion prevention, auto-control and protection to guarantee safety and reliability.
The products are stable, reliable, and have already been in series and modularized.CHINAMFG can aslo rapidly provide products of other specifications through modular combination design CHINAMFG users’ requirements.

FAQ
Q1: What’s your delivery time?
A: Generally CHINAMFG with 20-30 days, Reciprocating compressor & diaphragm high pressure gas comrpessor with 12-20weeks to customize producing.

Q2: How long is your air compressor warranty?
A: Usually 1 year /12 Months for whole compressor machine, 2years/24months for air end (except maintenance spare parts.). And we can provide further warranty if necessary.

Q3: How long could your air compressor be used?
A: Generally, more than 10 years.

Q4: Can you do OEM for us?
A: Yes, of course. We have around 2 decades OEM experience.And also we can do ODM for you.

Q5: What’s payment term?
A: T/T, L/C, D/P, Western Union, Paypal, Credit Card, Trade Assurance and etc. Also we could accept USD, RMB, GBP, Euro and other currency.

Q6: How about your customer service?
A: 24 hours on-line service available. 48hours problem sovled promise.

Q7: How about your after-sales service?
A: 1. Provide customers with intallation and commissioning online instructions.
2. Well-trained engineers available to overseas after-sales service.

Q8. Are you factory?
A4: Absolutely! You have touched the primary sources of Air Gas Compressor. We are factory.

How to contact with us?
Send your Inquiry Details in the Below, or Click “Back to Home” to check more other Gas Compressor machine equipment!  

 

Type: Pharmaceutical Packaging Machinery
Finished Dosage Form: Tablet
Precision: High Precision
Certification: CE
Voltage: 380V
Computerized: Computerized
Samples:
US$ 5280/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

air compressor

Can Oil-Free Air Compressors Be Used for Breathing Air Applications?

Yes, oil-free air compressors can be used for breathing air applications, but it is crucial to ensure that the compressor and the associated equipment meet the required standards and regulations for breathing air quality and safety. Here’s a detailed explanation of using oil-free air compressors for breathing air applications:

1. Compressor Design and Certification:

When considering the use of oil-free air compressors for breathing air applications, it is essential to select compressors that are specifically designed and certified for such purposes. Dedicated oil-free compressors designed for breathing air applications typically incorporate additional features and safeguards to ensure the production of clean and safe compressed air. These compressors undergo rigorous testing and certification processes to meet the stringent standards and regulations for breathing air quality.

2. Air Treatment and Filtration:

In breathing air applications, the compressed air must undergo thorough treatment and filtration to remove contaminants and ensure its safety for breathing. Oil-free compressors are typically equipped with advanced filtration systems, including pre-filters, coalescing filters, activated carbon filters, and sometimes additional stages such as sterile filters or high-efficiency particulate air (HEPA) filters. These filtration stages work together to eliminate particulates, moisture, odors, oil vapors, and other potential contaminants from the compressed air, ensuring its suitability for breathing air applications.

3. Compliance with Breathing Air Standards:

Oil-free compressors used for breathing air applications must comply with specific standards and regulations that define the acceptable limits for contaminants in breathing air. International standards such as ISO 8573 and national regulations, such as the Occupational Safety and Health Administration (OSHA) standards in the United States, set guidelines for breathing air quality and specify the maximum allowable levels of contaminants, including oil content, particulate matter, and moisture. Compressors used for breathing air applications should meet or exceed these standards to ensure the safety and health of individuals who rely on the compressed air for breathing.

4. Regular Maintenance and Monitoring:

To ensure the ongoing safety and quality of the breathing air produced by oil-free compressors, regular maintenance and monitoring are essential. This includes routine inspections, filter replacements, and adherence to recommended maintenance schedules. Regular monitoring of air quality parameters, such as oil content, oxygen levels, and microbiological contamination, can help identify any potential issues and ensure that the compressor continues to produce clean and safe breathing air.

It’s important to note that not all oil-free compressors are suitable for breathing air applications. It is necessary to select compressors specifically designed and certified for this purpose, ensuring they meet the required standards and regulations. Additionally, the entire breathing air system, including air storage cylinders, distribution lines, and breathing apparatus, must also meet the necessary safety standards and undergo regular inspections and maintenance.

By following these guidelines and using appropriately designed and certified oil-free compressors, it is possible to generate clean and safe breathing air for various applications, such as medical facilities, diving operations, firefighting, and respiratory protection in industrial settings.

air compressor

What Is the Role of Filtration in Maintaining Air Quality in Oil-Free Compressors?

Filtration plays a crucial role in maintaining air quality in oil-free compressors. Here’s a detailed explanation of the role of filtration and its importance in ensuring clean and contaminant-free compressed air:

1. Removing Solid Particles:

One of the primary functions of filtration in oil-free compressors is to remove solid particles from the compressed air. Ambient air contains various contaminants such as dust, dirt, pollen, and other particulates. These particles can potentially damage downstream equipment, clog pneumatic components, and compromise the quality of the compressed air. Filtration systems, typically consisting of pre-filters and main filters, are used to capture and remove these solid particles, preventing them from entering the compressed air system.

2. Protecting Equipment:

Filtration helps protect the equipment and components of the compressed air system, including valves, cylinders, pneumatic tools, and instruments. Solid particles present in the compressed air can cause abrasion, wear, and damage to these components, leading to decreased performance, increased maintenance, and potential system failures. By effectively removing solid particles, filtration ensures the longevity and reliability of the equipment, reducing the need for frequent repairs and replacements.

3. Preventing Contamination:

Oil-free compressors are designed to produce clean, oil-free compressed air. However, certain contaminants can still find their way into the compressed air system. Filtration plays a vital role in preventing contamination by removing substances such as oil aerosols, water vapor, and microorganisms. These contaminants can be introduced through ambient air or can result from the compression process itself. Proper filtration ensures that the compressed air remains free from these contaminants, meeting the required air quality standards for specific applications.

4. Achieving Air Purity:

Many applications require compressed air with specific purity levels. For instance, in industries like pharmaceuticals, food and beverage, electronics, and healthcare, high-quality compressed air is essential to prevent product contamination or ensure the safety of sensitive processes. Filtration, along with other air treatment components such as dryers and separators, helps achieve the desired air purity levels by removing particulates, moisture, oil, and other impurities. This ensures that the compressed air meets the required standards and complies with industry regulations.

5. Extending Maintenance Intervals:

Efficient filtration in oil-free compressors can contribute to extended maintenance intervals. By effectively capturing and removing contaminants, filtration reduces the accumulation of debris and deposits within the compressed air system. This, in turn, reduces the frequency of maintenance tasks such as cleaning, purging, and component replacements. Extended maintenance intervals not only save time and labor but also minimize system downtime and associated costs.

6. Preserving Product Quality:

In applications where compressed air comes into direct contact with products or processes, maintaining air quality is crucial to preserve product integrity and quality. Contaminated compressed air can introduce impurities, odors, or foreign substances that may adversely affect the final product. Filtration ensures that the compressed air remains clean and free from contaminants, safeguarding the quality, purity, and consistency of the end products.

Overall, filtration plays a vital role in maintaining air quality in oil-free compressors. By removing solid particles, preventing contamination, achieving air purity, protecting equipment, extending maintenance intervals, and preserving product quality, filtration systems contribute to the reliable and efficient operation of compressed air systems in various industries and applications.

air compressor

How Do Oil-Free Air Compressors Compare to Oil-Lubricated Ones?

When comparing oil-free air compressors to oil-lubricated ones, several factors come into play, including performance, maintenance requirements, air quality, and application suitability. Here’s a detailed comparison between oil-free air compressors and oil-lubricated ones:

1. Oil Contamination:

Oil-lubricated compressors require oil for lubrication and cooling of internal components. However, there is a risk of oil carryover, where small amounts of oil can mix with the compressed air. This oil contamination can have adverse effects on downstream equipment, processes, and end products. In contrast, oil-free air compressors eliminate the risk of oil contamination as they operate without lubricating oil. This makes them suitable for applications that require clean and oil-free compressed air, such as in the food and beverage, pharmaceutical, and electronics industries.

2. Compressed Air Quality:

Oil-lubricated compressors may introduce oil aerosols, vapors, or particles into the compressed air stream. While filters and separators can help mitigate oil contamination, achieving completely oil-free compressed air may be challenging. In contrast, oil-free air compressors deliver clean and dry compressed air without any oil content. They are designed to meet strict air quality standards, such as ISO 8573-1 Class 0, ensuring the highest level of air purity. This makes them ideal for applications where air quality is critical, such as in pharmaceutical manufacturing, research laboratories, and electronics assembly.

3. Maintenance Requirements:

Oil-lubricated compressors require regular maintenance to ensure proper lubrication, filter replacement, and oil changes. The presence of oil also necessitates careful monitoring of oil levels and potential leaks. Maintenance tasks can be more involved and time-consuming compared to oil-free compressors. On the other hand, oil-free air compressors generally have lower maintenance requirements since they don’t require oil changes or oil-related maintenance. However, regular maintenance tasks such as filter replacements and general system checks are still necessary to maintain optimal performance and reliability.

4. Initial Cost and Energy Efficiency:

Oil-lubricated compressors typically have a lower initial cost compared to oil-free compressors. However, oil-free compressors can offer long-term cost savings due to reduced maintenance requirements and lower energy consumption. Oil-lubricated compressors use oil for lubrication, which adds to the energy consumption as the compressor needs to overcome the friction generated by the oil. In contrast, oil-free compressors eliminate the need for oil, resulting in higher energy efficiency and potential energy savings over the compressor’s lifespan.

5. Application Suitability:

The choice between oil-free and oil-lubricated compressors depends on the specific application requirements. Oil-lubricated compressors are often suitable for general industrial applications where compressed air quality is not critical, and oil carryover is acceptable. They are commonly used in manufacturing, construction, and automotive industries. On the other hand, oil-free compressors are essential for applications that demand clean and oil-free compressed air, such as in food processing, pharmaceutical production, electronics manufacturing, and critical research environments.

It’s important to consider the specific needs of the application, industry regulations, and the desired level of compressed air purity when choosing between oil-free and oil-lubricated compressors. Consulting with compressed air experts and considering factors such as air quality requirements, maintenance costs, and long-term energy efficiency can help determine the most suitable compressor type for a particular application.

China wholesaler Medical Hospital Psa Oxygen Cylinder Filling Station 2.2kw 240 L/Min Oil Free Scroll Air Compressor   with Good qualityChina wholesaler Medical Hospital Psa Oxygen Cylinder Filling Station 2.2kw 240 L/Min Oil Free Scroll Air Compressor   with Good quality
editor by CX 2023-10-11

Recent Posts